Abstract
This research aims to analyze the causes of defects that cannot cause color problems. Customer’s standard for food packaging printing process. Resulting in Damage to the company and customers And reduce errors in the printing process from Incoming to printing. To produce fewer errors in the print job
The research process consists of 5 steps according to the FMEA principle, beginning with the Identify the problem, study the problem and find the root cause. Then analyzed for defects and The effects were applied by FMEA technique and summarized for RPN analysis by using diagrams technique. Reto and devise a fault prevention plan. And the last step is the preparation stage. Auditing standards to avoid recurring problems
From the aforementioned research results, when solving the defect in the problem of not receiving ink As with customer and employee standards, Tolerance and COA checks are not performed before printing. The result can be reduced the percentage of reject from 100% down to 73.4%. The objective of the project is to reduce the waste generated from the Incoming process to the print production process by 20%, which can be reduced by 26.6% or the total number of Reject products calculated by 24,235 pieces, down to 17,789 pieces. Waste 6,446 pieces